Eight Head Ampoule Filling and Sealing Machine

Eight Head Ampoule Filling and Sealing Machine

The EightHead Ampoule Filling and Sealing Machine is a high-speed, automatic pharmaceutical machine designed to fill and seal ampoules in a sterile environment. It features eight synchronized filling nozzles and sealing torches, allowing simultaneous processing of multiple ampoules, significantly increasing throughput.

This machine is typically used for open-type glass ampoules ranging from 1 ml to 10 ml (or more), and is engineered with advanced technologies like peristaltic pumps or piston pumps, SS 316L contact parts, and flame-sealing systems. It's widely adopted in pharmaceutical, biotech, and chemical industries where sterile liquid dosing and hermetic sealing are crucial.

10 Frequently Asked Questions (FAQs) of Eight Head Ampoule Filling and Sealing Machine

What is an eight head ampoule filling and sealing machine used for?
It is used to fill sterile liquids into ampoules and seal them in a flame-based sealing system, typically in pharmaceutical production.
What ampoule sizes can the machine handle?
It typically supports ampoules from 1 ml to 10 ml, and custom configurations can handle larger sizes.
How many ampoules can it process per minute?
The output is around 120 to 150 ampoules per minute, depending on size, volume, and product viscosity.
Is the machine suitable for liquid or powder products?
It is designed only for liquid products; powders require specialized filling systems.
What filling mechanism is used?
Most machines use precision piston pumps or peristaltic pumps for accuracy and ease of cleaning.
How is the sealing done?
Ampoules are sealed using a gas flame torch that melts and closes the glass neck after filling.
What materials are used for contact parts?
SS 316L stainless steel is used for all product contact parts to maintain hygiene and corrosion resistance.
Can it be integrated with a laminar airflow unit or isolator?
Yes, for sterile and aseptic environments, it can be housed in a LAF or RABS/Isolator system.
What utility connections does it need?
It typically requires compressed air, nitrogen gas, vacuum, and LPG or hydrogen for sealing.
Does it support cGMP and FDA standards?
Yes, it is usually built to comply with cGMP, 21 CFR Part 11, and other regulatory standards.

Applications of Eight Head Ampoule Filling and Sealing Machine

Pharmaceutical sterile injectables
Biotechnology-based liquid formulations
Veterinary injectable drugs
Cosmetic serums and solutions
Nutraceutical injectable supplements
Diagnostic reagent ampoules
Chemical and lab-use sealed samples
Hospital compounding units
Clinical trial batch production
Vaccine and biological product filling

Benefits of Eight Head Ampoule Filling and Sealing Machine

High Output Efficiency – Multiple heads increase production rate significantly.
Accurate Dosing – Precision pumps ensure consistent fill volume and minimal wastage.
Sterile Operation – Designed for aseptic environments, maintaining product purity.
Compact Footprint – High output in a compact machine size, optimizing space.
Reduced Downtime – Easy changeover and minimal maintenance requirements.
Reliable Sealing – Uniform flame sealing minimizes contamination and ensures hermetic closure.
Meets Global Standards – Designed to comply with GMP, FDA, and WHO norms.
Scalable Production – Ideal for both batch and continuous production needs.
Operator-Friendly Controls – Touchscreen HMI and PLC integration for monitoring and control.
Minimizes Human Intervention – Fully automatic operation reduces error and improves sterility assurance.

Contact us more details:

Call: +91 9825099693 +91 7949188303

Email: info@harsiddh.in

Address: 63, Adarsh Gold Industrial Estate, Near GVMM, Opp. CISF Camps Odhav, Ahmedabad - 382415, Gujarat, INDIA.

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Eight Head Ampoule Filling and Sealing Machine

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