Linear Vial Washer (Linear Vial Washing Machine)

Linear Vial Washer (Linear Vial Washing Machine)

The LinearVial Washer is a high-performance, automated washing system designed to clean pharmaceutical vials with precision and efficiency. Ideal for pharma and biotech industries, this machine uses a combination of pressurizedwater and air jets to remove particulate, chemical, and microbial contaminants from the inner and outer surfaces of vials before sterilization and filling.

Engineered with stainless steel construction (SS 316/304), the Linear Vial Washer operates in a linear format, ensuring easy vial movement, minimal vial-to-vial contact, and high-speed cleaning. Its modular design, multiple washing stations, and programmable cleaning cycles ensure GMP compliance,maximum sterility, and minimal operator intervention, making it a critical component in aseptic processing.

Top 10 FAQs

What is a Linear Vial Washer used for?
It is used to thoroughly clean pharmaceutical vials before sterilization and filling processes.
What vial sizes can it handle?
Most machines can handle vial sizes ranging from 2 ml to 100 ml, with adjustable change parts.
What cleaning mediums are used?
Typically uses deionized water (WFI), compressed air, detergent solutions, and optionally clean steam.
What is the output capacity of the machine?
Output ranges from 60 to 400 vials per minute (VPM) depending on the model and vial size.
Is the machine compliant with pharmaceutical standards?
Yes, it is designed in accordance with GMP, cGMP, and FDA guidelines.
Can the machine be integrated with sterilizers or filling lines?
Absolutely. It is often integrated with depylrogenation tunnels, sterilizers, and vial filling/sealing machines.
Is there any vial breakage during washing?
The linear design minimizes vial contact, significantly reducing the risk of breakage or chipping.
How many washing stations does it typically include?
Usually between 4 to 8 stations, each dedicated to different washing or drying steps.
What materials are used in construction?
Contact parts are typically made of SS 316L, and non-contact parts of SS 304, ensuring hygiene and corrosion resistance.
Does the machine have validation features?
Yes, equipped with SCADA/PLC-based controls, data logging, batch records, and validation documentation (DQ, IQ, OQ, PQ).

Applications

Pharmaceutical Vial Cleaning – For injectable drugs, vaccines, and lyophilized products.
Biotech Industry – For sterile vial preparation in lab and production environments.
Veterinary Medicine – Washing vials for animal health injectable formulations.
Diagnostic Reagents – For cleaning containers used in test kits and reagents.
Nutraceuticals – Prepping vials for liquid supplements or injectable wellness products.
Chemical Labs – Washing vials used in precision chemical testing or synthesis.
R&D Facilities – Small-batch vial cleaning in pilot plants or research centers.
Contract Manufacturing Organizations (CMOs) – For flexible, multi-format vial washing.
Glass Container Manufacturers – For quality testing of empty glass vials.
Sterile Filling Lines – As a part of an integrated aseptic packaging line.

Benefits

High Throughput – Ideal for medium to high-volume vial washing needs.
Gentle on Vials – Linear motion ensures minimal damage or contamination risk.
Fully Automated – Reduces manual handling, ensures consistency, and increases productivity.
Customizable Washing Cycles – Adjustable parameters for different cleaning needs.
Validated Cleanliness – Ensures compliance with industry standards and documentation.
Compact Footprint – Space-saving design ideal for modern cleanroom environments.
Energy Efficient – Optimized water and air usage reduces operational costs.
Modular Design – Easy to integrate, maintain, and upgrade.
User-Friendly Interface – Touchscreen HMI and PLC for easy control and monitoring.
GMP-Compliant Build – Designed for cleanroom use with smooth, crevice-free surfaces.

Contact us more details:

Call: +91 9825099693 +91 7949188303

Email: info@harsiddh.in

Address: 63, Adarsh Gold Industrial Estate, Near GVMM, Opp. CISF Camps Odhav, Ahmedabad - 382415, Gujarat, INDIA.

Filter Using Tags

9+5 = ?

Linear Vial Washer (Linear Vial Washing Machine)

Linear Vial Washer (Linear Vial Washing Machine)

Tags

Follow Us

Visit Counter

Our Products

Popular Links

Get In Touch