Rotary Vial Washing Machine

Rotary Vial Washing Machine

A RotaryVial Washing Machine is a high-speed, automatic equipment used in the pharmaceutical industry for the internal and external cleaning of vials before they are filled with injectable drugs. The machine operates on a rotary principle, where vials are loaded onto a rotating platform and pass through a series of washing stations involving pressurized water, air, and sometimes solvents. These machines are known for their efficiency, compact design, and ability to handle a wide range of vial sizes with minimal changeover time.

They ensure a sterile and particle-free environment by removing contaminants such as dust, glass particles, and other residues, thus complying with strict pharmaceutical quality standards like cGMP and FDA.

Top 10 FAQs about Rotary Vial Washing Machine

What is the purpose of a rotary vial washing machine?
It is used to clean vials thoroughly before they are filled with sterile injectable solutions.
What sizes of vials can it handle?
Most machines are designed to accommodate vials ranging from 2 ml to 100 ml or more, depending on configuration.
How does the rotary system work?
Vials are placed on a rotating platform that moves them through different washing stations in a circular motion.
What type of cleaning media is used?
Purified water, Water for Injection (WFI), compressed air, and sometimes cleaning agents are used.
Is vial breakage a concern?
No, the machine is designed with vial-safe grippers and controlled pressure to minimize breakage.
Can the machine be integrated with other systems?
Yes, it can be synchronized with vial sterilizers, tunnel systems, and filling lines for complete automation.
Is it compliant with regulatory standards?
Yes, most models meet cGMP, FDA, and EU regulatory standards for aseptic processing.
What is the output capacity?
Depending on the model, it can wash anywhere from 100 to over 400 vials per minute.
How easy is maintenance and changeover?
The machine is designed for easy cleaning, tool-less changeover, and minimal downtime.
What safety features are included?
Features like interlocks, pressure regulators, overload protection, and enclosed washing zones are standard.

Applications of Rotary Vial Washing Machines

Pharmaceutical vial preparation for injectable drugs
Biotech industry for vaccine and serum production
Sterile manufacturing units
Hospital and laboratory vial washing
Contract manufacturing organizations (CMOs)
R&D centers and clinical trial production
Veterinary injectable manufacturing
Glass vial recycling or reprocessing (in specific cases)
Homeopathic product bottling
Cosmetic and nutraceutical vial packaging lines

Benefits of Using a Rotary Vial Washing Machine

High-speed operation – Maximizes productivity with faster vial throughput.
Consistent and uniform cleaning – Ensures particle-free and sterile vials.
Compact design – Saves valuable floor space in cleanrooms.
Low water and air consumption – Efficient use of resources reduces operational costs.
Tool-less changeover – Quick adaptability to different vial sizes and formats.
Reduced human intervention – Minimizes contamination risk in aseptic processes.
Regulatory compliance – Meets pharmaceutical and international safety standards.
Integration ready – Easily connects with upstream and downstream equipment.
Minimal breakage – Advanced handling systems reduce damage to delicate glass vials.
Customizable features – Available with options like ultrasonic cleaning, HEPA filtration, and servo motors.

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Email: info@harsiddh.in

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